燃氣蒸汽鍋爐（Gas steam boiler）
燃氣蒸汽鍋爐出口應用于天燃氣豐富的中東和西亞國家（如俄羅斯，烏磁別克斯坦，伊郎，伊拉克，沙特阿拉伯，土耳其，印度，巴基斯坦）
Gas and steam boilers are exported to countries in the Middle East and West Asia rich in natural gas (such as Russia, Uzbekistan, Iran, Iraq, Saudi Arabia, Türkiye, India, Pakistan)
燃氣蒸汽鍋爐是以天然氣為燃料，在爐內燃燒放出來的熱量，加熱鍋內的水，并使其汽化成蒸汽的熱能轉換設備，水在鍋（鍋筒）中不斷被爐里氣體燃料燃燒釋放出來的能量加熱溫度升高并產生帶壓蒸汽。
Gas steam boiler is a thermal energy conversion equipment that uses natural gas as fuel, burns the heat released in the furnace, heats the water in the pot, and vaporizes it into steam. The water in the pot (drum) is continuously heated by the energy released by the combustion of gas fuel in the furnace, heating the temperature and producing pressurized steam.
鍋爐參數 Boiler parameters
| 額定蒸發量： Rated evaporation capacity： | 0.5-20t/h |
額定 蒸汽 壓力： Rated steam pressure： | 0.7/1.0/1.25/1.6/2.0/2.5MPa等 0.7/1.0/1.25/1.6/2.0/2.5MPa, etc | |
熱效率： Thermal efficiency： | ＞94%，帶冷凝器＞98% >94%, with condenser>98% | |
低氮爐型： Low nitrogen furnace type： | NOx＜80mg/m3 | |
超低氮爐型： Ultra low nitrogen furnace type： | NOx＜30mg/m3 | |
應用范圍： Application scope： | 化學、塑料、橡膠、醫藥、食品、紡織、工礦、造紙等需要蒸汽的場所 Places that require steam, such as chemistry, plastics, rubber, medicine, food, textiles, industrial and mining, papermaking, etc |
產品簡介 Product Introduction
燃氣蒸汽鍋爐，采用濕背式結構。第一回程為波形爐膽，第二，三回程為煙管。鍋爐配置完善的全自動控制裝置和安全保護裝置，實現水位全自動控制和報警、停爐；出口蒸汽壓力自動控制及超壓保護，鍋爐自動點火，燃燒器火力調節和熄火保護，以保證鍋爐安全經濟運行。
Gas steam boiler adopts a wet back structure. The first return is the waveform furnace, and the second and third return are the smoke tubes. The boiler is equipped with fully automatic control devices and safety protection devices to achieve fully automatic water level control, alarm, and shutdown; Automatic control of outlet steam pressure and overpressure protection, automatic boiler ignition, burner firepower regulation and shutdown protection to ensure safe and economical operation of the boiler.
該產品的燃料為天然氣，燃料從燃燒器噴出，被電子點火棒點燃，在爐膽內微正壓燃燒。高壓煙氣由回燃室轉向180°入第二回程煙管，然后在前煙箱處再次轉向180°進入第三回程煙管后，經過煙箱經冷凝式節能器及煙囪排入大氣。
The fuel for this product is natural gas, which is sprayed out from the burner and ignited by an electronic ignition rod. It burns under slightly positive pressure inside the furnace. The high-pressure flue gas turns 180 ° from the combustion chamber into the second return flue pipe, and then turns 180 ° again at the front flue box into the third return flue pipe. After passing through the flue box, it is discharged into the atmosphere through a condensing energy-saving device and chimney.
構造與性能 onstruction and performance
（1）波紋爐膽 Corrugated furnace liner
爐膽采用波紋爐膽結構，既增加了輻射和對流傳熱面積，又滿足了爐膽受高溫輻射后自由膨脹的需要。
The furnace liner adopts a corrugated furnace liner structure, which not only increases the radiation and convective heat transfer area, but also meets the need for free expansion of the furnace liner after being exposed to high temperature radiation.
（2）爐膛優化設計 Furnace optimization design
更具各類燃燒器火焰尺寸，針對性地優化了爐膛尺寸，爐膛與燃燒器火焰完美匹配，有效地抑制了NOx的形成，避免了高溫煙氣直接沖刷爐膽。結合熱工試驗，合理地分配爐膛輻射受熱面積、煙管對流受熱面積，延長了鍋爐的使用壽命，提高了鍋爐熱效率。
More tailored to various burner flame sizes, the furnace size has been optimized for a perfect match between the furnace and burner flames, effectively suppressing the formation of NOx and avoiding direct flushing of high-temperature flue gas into the furnace liner. By combining thermal experiments, the reasonable allocation of furnace radiation heating area and smoke pipe convection heating area has extended the service life of the boiler and improved its thermal efficiency.
（3）煙氣系統 Smoke system
采用上乘的三回程全濕背式結構；二、三回程煙管采用低阻螺旋傳熱技術，換熱效果好、使用壽命長；獨特的前后煙箱設計制作工藝，內置迷宮式隔熱裝置，外置U型卡槽式鉸鏈設計，整體鋼制面板，厚重結實，有效地降低了散熱損失，提高鍋爐熱效率。
Adopting a superior three return wet back structure; 2、 The three return smoke pipe adopts low resistance spiral heat transfer technology, which has good heat transfer effect and long service life; The unique design and manufacturing process of the front and rear smoke boxes, with built-in maze type insulation device, external U-shaped card slot hinge design, and overall steel panel, are thick and sturdy, effectively reducing heat loss and improving boiler thermal efficiency.
（4）節能器、冷凝器 Energy saving device, condenser
結構緊湊 Compact structure | 并聯布置 Parallel arrangement | 傳熱性能好 Good heat transfer performance | 翅片管換熱器 Finned tube heat exchanger | 材質 material quality |
布置于鍋爐頂部，結構緊湊，無占地面積。 | 對于熱水鍋爐的節能器、冷凝器，采用并聯兩級布置，工質流速降低，減小了節能器、冷凝器中工質流動阻力 | 逆流布置結構，換熱溫差大，傳熱性能好 | 采用優化設計的翅片管換熱器，翅化比大，翅化效率高，煙氣流阻小。 | 耐腐蝕碳鋼、ND鋼（09CrCuSb）、不銹鋼（SUS304）等材質可選 |
Located on the top of the boiler, it has a compact structure and no footprint. | For the energy-saving device and condenser of hot water boilers, a parallel two-stage arrangement is adopted, which reduces the flow rate of the working fluid and reduces the flow resistance of the working fluid in the energy-saving device and condenser | Countercurrent layout structure, large heat transfer temperature difference, and good heat transfer performance | The finned tube heat exchanger with optimized design has a high finning ratio, high finning efficiency, and low flue gas flow resistance | Corrosion resistant carbon steel, ND steel (09CrCuSb), stainless steel (SUS304) and other materials are optional |
（5）配件 Accessories
壓力表 Pressure gauge | 超壓保護裝置 Overpressure protection device | 水位計 Water level gauge | 布水器 Water dispenser | 煙氣冷凝水收集排放 Collection and discharge of flue gas condensate water | 鍋筒配件 Drum accessories | 優質復合保溫材料 High quality composite insulation materials |
大口徑表盤、指針顯示、高精度壓力表；配備專用壓力表緩沖管。 | 遠傳壓力報警、機械式壓力開關報警、彈簧全啟式安全閥三重超壓保護裝置，確保鍋爐在額定壓力以內工作 | 鍋爐兩側，通過平衡桶連接水位計，板式、雙色、浮筒等多類水位計可選，水位觀察直觀、檢測穩定、控制靈敏。 | 鍋爐給水入口設置專用布水器，給水經布水器后分散均勻地進入鍋爐，避免了給水時的局部溫度驟降。 | 采用合理的煙道結構，燃氣燃燒產生的冷凝水迅速匯集，在前后煙箱排出，極大限度減小了冷凝水對鍋爐的腐蝕。 | 人孔、手孔等檢查孔設置齊全，位置合理，維護檢修方便。彈簧式安全防爆門，確保安全運行 | 保溫采用高熱阻硅酸鋁纖維+防火鋁箔熱量反射膜+保溫棉結構，導熱系數低，保溫效果好。 |
Large caliber dial, pointer display, high-precision pressure gauge; Equipped with Huayue dedicated pressure gauge buffer tube. | Triple overpressure protection devices, including remote pressure alarm, mechanical pressure switch alarm, and spring fully open safety valve, ensure that the boiler operates within the rated pressure | On both sides of the boiler, a water level gauge is connected through a balance bucket. Multiple types of water level gauges, such as plate, dual color, and float, are available. The water level observation is intuitive, the detection is stable, and the control is sensitive. | A dedicated water distributor is installed at the inlet of the boiler feed water, which disperses and evenly enters the boiler after passing through the distributor, avoiding local temperature drops during feed water. | By adopting a reasonable flue structure, the condensed water generated by gas combustion quickly collects and is discharged from the front and rear smoke boxes, greatly reducing the corrosion of condensed water on the boiler. | Manholes, handholes, and other inspection holes are fully installed, reasonably positioned, and easy to maintain and repair. Spring type safety explosion-proof door ensures safe operation | The insulation adopts a high thermal resistance aluminum silicate fiber+fireproof aluminum foil heat reflection film+insulation cotton structure, with low thermal conductivity and good insulation effect. |
（6）外觀 Appearance
專業工業造型設計師精心設計的外觀，新穎獨特而又不失與周圍環境的協調，徹底改變了工業鍋爐笨重的形象；表面噴涂高檔環保漆，漆面色澤純正，耐水耐刮；前后爐面為高溫磨砂噴漆，平整美觀，堅固耐用，易于保養維護。
The appearance carefully designed by professional industrial designers is novel and unique, yet still in harmony with the surrounding environment, completely changing the bulky image of industrial boilers; The surface is sprayed with high-end environmentally friendly paint, with a pure color and water resistance and scratch resistance; The front and rear furnace surfaces are high-temperature frosted and painted, which are flat, beautiful, sturdy, durable, and easy to maintain.
燃氣蒸汽鍋爐技術參數 Technical parameters of gas steam boilers | |||||||||||||
項目project
| WNS1 | WNS1.5 | WNS2 | WNS3 | WNS4 | WNS6 | WNS8 | WNS10 | WNS12 | WNS15 | WNS20 | ||
額定蒸發量 Rated evaporation capacity | t/h | 1 | 1.5 | 2 | 3 | 4 | 6 | 8 | 10 | 12 | 15 | 20 | |
額定蒸汽壓力 Rated steam pressure | Mpa | 0.7/1.0/1.25/1.6 | |||||||||||
飽和蒸汽溫度 Saturated steam temperature | ℃ | 171/184/194/204 | |||||||||||
額定給水溫度 Rated feedwater temperature | ℃ | 20 | 104(熱力除氧）/20（常溫除氧） 104(thermal deaeration) /20 (room temperature deaeration) | ||||||||||
水容量 Water capacity | m3 | 4.15 | 5.6 | 7 | 8.15 | 9.3 | 14 | 16.5 | 20 | 23 | 25 | 39.5 | |
設計換熱面積 Design heat exchange area | m2 | 70 | 97 | 136.7 | 172.4 | 219.8 | 305.3 | 378 | 478.5 | 556 | 697 | 967 | |
設計熱效率 Design thermal efficiency | % | 94~98 | |||||||||||
設計燃料 Design fuel | — | 天然氣 Natural gas | |||||||||||
主汽閥口徑 Main steam valve diameter | mm | 50 | 65 | 65 | 80 | 100 | 125 | 150 | 150 | 150 | 200 | 200 | |
放汽閥口徑 Discharge valve diameter | mm | 25 | 40 | 40 | 40 | 40 | 40 | 50 | 50 | 50 | 50 | 50 | |
安全閥口徑 Safety valve diameter | mm | 2×40 | 2×40 | 2×40 | 2×50 | 2×50 | 2×65 | 80、65 | 2×80 | 2×80 | 2×100 | 2×100 | |
排污閥口徑 Discharge valve diameter | mm | 40 | 50 | 50 | 50 | 50 | 2×50 | 2×50 | 2×50 | 2×50 | 2×50 | 2×50 | |
給水口徑 Water supply diameter | mm | 40 | 40 | 40 | 40 | 40 | 40 | 50 | 50 | 65 | 65 | 65 | |
冷凝器進出水口徑 Condenser inlet and outlet diameter | mm | 40 | 40 | 40 | 40 | 40 | 40 | 50 | 50 | 50 | 65 | 65 | |
煙囪直徑 Chimney diameter | mm | 280 | 320 | 350 | 450 | 550 | 600 | 650 | 750 | 900 | 1000 | 1200 | |
天然氣燃料耗量 Natural gas fuel consumption | Nm3/h | 75 | 119 | 149 | 223 | 298 | 393 | 524 | 662 | 840 | 983 | 1311 | |
鍋爐運輸重量 Boiler transportation weight | t | 5.5 | 6.1 | 10.5 | 11.3 | 12 | 14.1 | 18.4 | 24.5 | 28.8 | 35 | 47 | |
最大運輸尺寸 Maximum transportation size | 長long | mm | 3600 | 4200 | 5000 | 5100 | 5250 | 6350 | 7000 | 7600 | 7800 | 8300 | 9200 |
寬wide | mm | 1870 | 1950 | 2100 | 2150 | 2240 | 2600 | 2800 | 3000 | 3100 | 3200 | 3600 | |
高high | mm | 2310 | 2400 | 2600 | 2750 | 2900 | 3070 | 3130 | 3450 | 3600 | 3800 | 4100 | |
最大外型尺寸 Maximum external dimensions | 長long | mm | 4200 | 5200 | 5800 | 5900 | 6150 | 7600 | 8400 | 9100 | 9300 | 9900 | 11000 |
寬wide | mm | 2400 | 2800 | 3000 | 3060 | 3150 | 3360 | 3500 | 3910 | 3900 | 4400 | 4800 | |
高high | mm | 3000 | 3200 | 3400 | 3500 | 3600 | 3800 | 3900 | 4100 | 4300 | 4800 | 5300 | |
底座尺寸 Base size | 長long | mm | 3000 | 3800 | 4300 | 4400 | 4600 | 5400 | 6400 | 6600 | 7400 | 7800 | 8200 |
寬wide | mm | 1200 | 1200 | 1400 | 1400 | 1600 | 1800 | 2000 | 2000 | 2200 | 2200 | 2400 | |
備注 Note：
1.上述所有值，是以天然氣（LNG）低位發熱值8,400kcal/Nm3
1.All the above values are based on the low calorific value of natural gas (LNG) at 8400kcal/Nm 3
2. 根據用戶需求，我公司可以提供其他特殊型號的鍋爐
2. According to user needs, our company can provide other special models of boilers
 | 中國常州市上能鍋爐有限公司聯系方式 Contact information of Changzhou Shangneng Boiler Co., Ltd., China 聯系人：芮亞平 Contact person: Rui Yaping 手機：+8613815029577 Mobile:+8613815029577 郵箱：czjnguolu@163.com Email: czjnguolu@163.com 微信號:13815029577 WeChat ID: 13815029577 工廠地址：中國常州高新區黃河西路225號 Factory address: No. 225 Huanghe West Road, Changzhou High tech Zone, China 開戶行：中國工商銀行常州鐘樓支行 Opening Bank: Industrial and Commercial Bank of China Changzhou Zhonglou Branch 美元帳號：1105020509714031781 USD account: 1105020509714031781 |